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Automatic Tube & Rod
Cutting Machine [ATCM]

   
     
 
ATCM Automatic Tube Cutting Machine


 

The ATCM is designed for the Automatic Cutting of Tubes and Rods made of Glass, Quartz, Pyrex and other hard materials with Diameters ranging from 1,5 mm up to 30 mm and initial lengths up to 3 meters. The ATCM has been designed for around the clock operations.

For ease of maintenance and rust prevention, stainless steel is used for the large steel surfaces exposed to coolant fluids (H20). The heavy and rigid frame structure and the unique spindle assembly results in a very precise cutting movement, frame stiffness and consequently virtually no vibrations during the cutting process.

The cutting cycles and product feed are totally PLC controlled. This allows the system to be easily programmed to whatever production process parameters are needed.

Benefits

  • Most effective system for Cutting Tubes and Rods
    in High Volume
  • Excellent edge finishes
  • Easy to operate with low maintenance

Automatic Blade Wear Monitoring

Optional System that checks height of the Diamond Cutting Blade and automatically adjusts the Cutting Settings accordingly, based on the measured results. This system also recalculates the G-Ratio (Value between Diamond used in relation to Machined Material)

Automatic Dressing System

Option available on ATCM and HCU Cutting Machines. System will automatically initiate Dressing/Sharpening of the Diamond Cutting Blade based on feedback from the Control System.

 
     
     
  Technical Specifications:  
 
Control Unit: PLC either GE Fanuc, Siemens or SAIA
   
Cutting Capacity  
Tube Diameter1): 3 - 30 mm
Initial Tube Length: up to 1500 mm
Cutting Length: 5 - 149 mm
Cutting Length Tolerance2): +/- 0,1 mm
Initial Tube Length Multiple Cutting Cycle3): 150 - 1500 mm
Cutting Length Tolerance Multiple Cutting Cycle2): +/- 0,2 mm
   
Cutting Blade Motor  
Capacity: 4kW
Voltage: 400V - 50 Hz - 3 ph + n + pe
Spindle: Belt driven, mounted in precision bearings
Spindle speed: Infinitely variable 0 - 3000 rpm
   
Controls  
Cutting Movement: Servo motor
Tube Supply: Servo motor
   
General  
Protection against: Overload of motors, Air failure, Water supply failure
Cooling Fluid: Water
Compressed Air Pressure: 6 bar
Machine Dimensions (L x W x H): 2550 x 1600 x 2200 mm
Total Weight: 2200 kg
   
 
  1) Larger Dimensions upon request 2) Depending on the quality of the tube or rod material 3) Longer Tubes on request  
     
 

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