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Dream Machine

The Dream Machine is an automatic grinding system for ferrite components complete with a washing & Drying Unit. The Dream Machine grinds the small ferrite products (only 00 x 00 mm in size) with great precision.

 

 

The Dream Machine consists of the following processing units:

  • Supply Belt
  • Back Grinder
  • Pole Grinders 1 + 2
  • Air Gap Grinder
  • Washing Unit
  • Drying Unit
  • Unloading Unit

Benefits

  • It is designed for around the clock operations.
  • For ease of maintenance and rust prevention, stainless steel is used for the large steel surfaces exposed to coolant fluids (H20).

 

 
 
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Pole grinders 1 + 2 are cup grinding wheels that grind the top of the products to their final predetermined specifications in two steps.   After passing through the washing unit, the ferrite products transported over a woven metal belt and travers the drying unit after which they pass to the unloading unit to be packaged.        
 
     
     
  Technical Specifications:  
 
Motor  
Motor Back Grinder: 400V - 50Hz - 3ph - 3 kW
Motor Pole Grinder 1: 400V - 50Hz - 3ph - 3 kW
Motor Pole Grinder 2: 400V - 50Hz - 3ph - 3 kW
Motor Air Gap Grinder: 400V - 50Hz - 3ph - 3 kW
Motor Transport Belt 1 - 6: 400V - 50Hz - 3ph - 180 kW
   
Motor Protection: Thermic IP55
   
Grinding Wheels  
Cup Grinding Wheel Back Grinder: D=250 mm, n=3000 rpm*
Cup Grinding Wheel Pole Grinder 1: D=250 mm, n=3000 rpm*
Cup Grinding Wheel Pole Grinder 2: D=250 mm, n=adjustable*
   
Peripheral Grinding Wheel Air Gap Grinder: D=400 mm, n=adjustable**
   
Product Transport Speed  
Minimal: 0,3 mtr/min
Maximal: 1,5 mtr/min
   
Connection Data  
Air Pressure: 3 bar
Air Consumption: 3m3/hr
Water Consumption: 1,6 ltr/hr
Heaters, 7 pieces 230V - 1600W
Coolant: Water
   
General Data  
Overall Dimensions: 9500 x 1250 x 2300 mm
Weight: 7000 kg
   
* n.nominal = 3000rpm n.minimal = 2000 rpm n.maximal = 4000 rpm
** n.nominal = 1500rpm n.minimal = 1000 rpm n.maximal = 3000 rpm
 
 
     
     
 

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